Design

Today’s demand for complex electronic packaging with built-in thermal strategies for LED applications, hand held devices
and energy efficient electronics is unparalleled. TSR’s proven ”design-for-success” methodology with rapid design,
prototype and build integration delivers leading edge innovation for competitive advantages. TSR offers:

  • Full product design
  • Thermal design, modeling and engineering: component and system level
  • Electronic enclosure design
  • Electronic PCB design and layout
  • Luminaire design, LED, thermal, driver and optics
  • Part and System Level Thermal Testing
Thermal Design
Component and System Level Thermal Design
  • Whether designing a LED replacement lamp or a custom LED lighting solution, TSR can help you achieve the system thermal design that will make your luminaire succeed.
Thermal Modeling
  • Effective Surface Area Calculations are the most important part of thermal design.  Without this many thermal solutions fail to deliver the required performance for the application.
  • CFD Modeling is important to verify and compare thermal designs.  TSR can help ensure that your thermal design will work and be optimized for the given luminaire requirements.
Thermal Solution Material Recommendations
  • Material selection makes a big difference in solution cost and performance.  Knowing which one best fits your manufacturing requirements and cost targets without compromising thermal performance is critical.
Product Design
Part and Assembly Design
  • From simple extrusions to complex LED fixture and lamp assemblies, TSR delivers exceptional product design solutions ready for manufacture.
Design for Manufacture (DFM)
  • Designing for manufacture significantly affects product quality and reliability which in turn affects consumer perception.  This critical part
    of product design is never ignored and when working with TSR we help ensure that quality and reliability is never compromised.
Component and Material Selection
  • Selecting the right material affects a product look, feel, quality and performance. Integrating the right materials into the product design is critical
    to product success.
Electronic, Optic and LED
  • LED Light Source Selection
  • Drive Electronics Design
  • Circuit Board Layout
  • Optics Design and Integration
Along with thermal design – LED selection, electronic design and Optics are as critical to the overall system performance of any lighting solution. Understanding the latest LED technology and light engine capabilities can make the difference between a market leading solution or an obsolete design. Designing an optical system that delivers the light where you want it, with the color you require and Lumen and CBCP performance worthy of the application is paramount to any LED lighting application. TSR can work with you to select the right LED light sources as well as design and integrate the electronics, optics, thermals and product design into your lighting product delivering a reliable and integrated LED lighting system.
Testing
Thermal testing
  • Measuring the LED luminaire thermal performance is critical to understanding its long term reliability and performance. Measuring a part’s performance and its LED thermal stability is critical to understanding and developing a design solution that works.  Working with TSR and its state of the art thermal testing lab, allows you to standardize thermal testing across lighting platforms and deliver solutions and results you can count on.
Photometric and Life Testing
  • TSR works closely with certified testing facilities to offer customers a full spectrum of LED product performance testing designed to meet all your product testing needs.